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Under the House Method
Learn something about building foundation engineering. This doesn't mean get a degree, but what good is a secret lab if it caves in on you, especially if it takes your house with it?
Build under the house. If the house doesn't have a basement, but has a foundation, you can cut through the foundation and dig out a new 'basement' for your lab. This is where the engineering knowledge comes in handy. Depending on local laws, this is also likely to be illegal without permits, and very very difficult to get approved for a permit. See How to Dig Out a Basement in an Existing House.Build a Secret Laboratory Step 2Bullet1.jpg If the house is a stilt house, there is less hassle in legality, but just as much engineering knowledge required to ensure the house doesn't slump or crumble down around you. Digging out the crawlspace to a decent height for walking around in is the method here.Build a Secret Laboratory Step 2Bullet2.jpg
Decide on an entrance method. Secret door, false closet back wall, 'trap' door in the floor, classic bookshelf-door, stairs or ladder? A ladder takes the least floorspace from your excavation, but makes it very hard to bring in equipment and furniture. Stairs can take up a lot of space, but under-stairs storage can be very handy. Consider putting in two exits.
Study basement construction techniques, making sure to pay attention to drainage and water penetration issues, as well as construction materials. Keep in mind that a huge truck pumping large quantities of concrete can be replaced by slow-setting concrete and a lot of endurance mixing it and pouring it yourself. Procrastination is not an option when it comes to cement. Also study older construction techniques that have held up over the ages. If you have the time and supplies (and strength) you could build a rebar-reinforced granite wall by drilling through large granite blocks and connecting them with rebar through the holes, then seal with concrete. This combination of old and new will yield a strong wall that has a classical dungeon look to it.Build a Secret Laboratory Step 4Bullet1.jpg
Obtain necessary materials slowly and inconspicuously, preferably from towns or cities 2 to 4 hours away. Collect materials in a hidden area, possibly a storage unit rented in a near-neighboring town, under a pseudonym if you can.
Make sure you have somewhere to put the excavated dirt. This isn't a video game; dug out dirt doesn't just disappear! Large mounds of dirt in the back yard are sure to raise questions, though if you start a parallel garden makeover and spend time landscaping with the dirt, the questions are answered. More work, but more secrecy. One idea is to build a terraced garden, with levels held back by retaining walls (see How to Build a Dry Stack Retaining Rock Wall).
Shore up your dirt walls. Dirt always wants to settle, so make sure it is braced to stay in place as you dig! This is especially important in areas and seasons with a lot of rain. You cannot over-shore!
Ensure structural support if you are tunneling to make a larger lab than your initial downward hole. This is related to shoring, but even more important. Failure here can mean death. Tunneling is not recommended unless you are a skilled tunnel engineer used to designing permanent tunnels like subway systems.
Make sure your walls are structured enough to hold back the dirt, hold up the structure above, and keep each other from falling inwards. Integrated beams between the walls can help maintain outward structural pressure, sacrificing a little headroom for safety.
Pour your new lab foundation same as any basement, ensuring a drainage route for flooding.
Provide power to your lab. Pull multiple taps off of several existing bedroom circuits (if newer wiring) or tap off of the least used house circuit (if older wiring). Know your house wiring techniques before doing any wiring, there are many books on the subject. If your lab power needs are too great for this wiring, get a new circuit installed by a licensed electrician, claiming for a high-power requirement laser printer, electric tankless water heater, new dryer, or power tools, depending on where the circuit will go, then tap off of that.
Consider plumbing. While building, you might find yourself face-to-face with the guts of your house's plumbing while digging. If so, you are in luck, as you can quite easily tap off of these lines for source water. If you've also found your sewage line, that's good, but if you are below the level of the sewage line, you'll need to store and pump wastewater up to it. The waste tank will take up some of your precious excavated floorspace, and the pump will take up power. If your experiments need no water, you might consider not plumbing.
Light your lab. Consider getting 'daylight' or 'full spectrum' bulbs for to avoid the life-force-sucking effects of normal fluorescent (office) lights. These can be obtained and used with extension cords during the excavation steps, and permanently installed at this step. See How to Make a Windowless Room Appear Light.
Do any finishing (non-structural) construction you want. Two-by-Fours and Drywall, paint, workbenches, anti-fatigue mats... whatever you need to make your workspace functional. Bring in your equipment, and discover what knowledge you've been chasing!
Secluded Building Method
Buy a piece of secluded property.
Hire a contractor to build a standard Butler type metal building with power/comm/utility upgrades.
Retrofit lab equipment after construction.
Island Method
Buy a private island. Make sure you have a good budget before considering this.
Grow some tall plants or even trees around the area you plan to build on. This is important, since this is supposed to be a SECRET laboratory. If you want to, you can also put a large pond around the area. This can take a while.
Since you will likely have insufficient funds to build the lab once you have done the above, try saving for about a year or more, depending on how much money you get per week/month on average.
Once you have recovered your funds, build the laboratory. Make sure the area is well hidden by the plants/trees, or the pond if you made one. Building the lab underground is likely not an option, since there could be bodies of water underneath the surface.
If you insist on building underground, dig a hole at least 10 feet (3.0 m) deep. Make sure that this is allowed, though. If not, you must risk building it on the surface.
If there is no water and you have dug 10 feet (3.0 m) into the dirt, you're good to go. If there was water within the depth, building on the ground is your only option, so make sure the plants hide it well.
Build your lab. Refer to the other methods for building ideas.
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